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Off-Paddock Insights Hub

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Here you will find helpful videos, articles, photos and more from our open farm events and construction projects.

Latest Insight

Flood Wash Demo – Jersey Girl’s Feed Pad

Jersey Girls dairy farm near Winton recently converted their composting barn to an easier to manage feed pad with flood wash system.

Cow hooves on rubber mat

Bite-sized Insights

Photos and short videos on off-paddock systems.

Flood Wash System with Rubber Matting

This is an older system we saw recently in Tirau, Waikato.

Jersey Girls Feed Pad Flood Wash in Action

NumatAGRI designed and constructed the rubber covered feed pad to replace a pre-existing composting barn that wasn’t working. This video demonstrates how the flood wash system works to clean the surface in under 3 minutes.

Mixing Compost in a Ridgeback Shelter

In this video, the farmer uses a ripper attachment on his tractor to mix the compost. This is done twice daily to bring oxygen into the bedding to ensure proper composting occurs and that the surface is healthy for the cows.

Ridgeback Shelter

Large span Ridgeback close to completion!

Ridgeback Shelter Calf Barn

This calf barn is in Swan Hill, Australia. The Ridgeback was chosen for it’s increased airflow and ability to keep the calves cooler than traditional roof gable structures.

Visiting Composting Barns with Keith Woodford

Keith Woodford visits a Ridgeback composting barn in March 2024. Pictured taking temperature readings of the compost.

Indepth Insights

Case studies, exclusive on-farm event videos, articles, expert interviews, off-paddock system videos, and more. 

Over 70 farmers turned up to walk through Willesden’s 31 m × 185 m composting barn, the heart of a 300 ha dairy conversion now milking 700 cows. They saw first-hand how the barn cuts the farm’s footprint by 46 %, captures all effluent, keeps pasture intact in wet winters, and delivers a five-year ROI while cows stay dry and productive. Real farmers, real questions, real results. Full Q&A video coming soon.
Carterton Dairy Farm added a hybrid composting barn for 250 cows, cutting pasture damage by 30% and boosting milk solids from 1.9 to over 2.0 per cow. The setup captures all effluent to skip ponds, keeps paddocks pug-free in wet weather, and delivers immediate ROI through feed savings and sustained twice-a-day milking until Christmas. It shelters cows for smoother calving, zero mastitis cases since mid-August, cleaner hides and higher overall welfare.
Willesden barn Open Day – December 2nd. Walk the first New Zealand laminated timber barn. Get insights on 1,000 cow dairy conversion done right, how to winter in a composting barn and what ROI to expect. Willesden Farms has turned 300 hectares into a dairy operation. Eco-friendly alternative to steel-framed barns.
Willesden Farms completed a dairy conversion on 300 hectares, now milking 800 cows with a composting barn that slashes the environmental footprint by 46%. The barn keeps cows off during rain or heatwaves, protecting soil and lifting output. It winters 650 cows, shelters up to 800 in bad weather, cuts methane and nitrate outputs to meet NZ’s 2030 emissions goals, and delivers five-year ROI boosting animal welfare and reducing operators stress.
Join us for a cracking Open Day at Creaming It farm to check out a newly finished calving and loafing barn in action. This hybrid barn, designed for 250 cows, blends a full-time wintering barn and a stand-off pad, featuring a 12m loafing area in the middle, feedface down both sides, and a mono-pitch roof for simplicity and cost savings.
Jersey Girl farm near Winton swapped composting barns for a Numat-built feed pad with flood wash and Siesta mats. The result: 5 hours of labour saved every day, no more woodchip bills, healthier cows, and a system paying back fast. This isn’t just a feed pad upgrade — it’s a smarter way to farm.
Custom built calf shed with centre feeding lane. Houses up to 240 calves comfortably, 12 per pen. Custom design maximises efficiency. Centre lane feeds both sides from a single run. Speeds up feeding and cleaning. Keeps hygiene top-notch. 15% more cost-effective overall. Calves thrive in a protected space. Farm benefits from smoother workflows and long-term cost cuts.
Willesden Farms’ composting barn slashes environmental footprint by 46%. Featured in Dairy News, this collab with Numat Construction houses 550 cows, protects pasture, boosts animal welfare, simplifies feed management and delivers long-term cost savings.
Now 90% complete, this 82.8m x 14m calving and loafing barn in Masterton is purpose-built for 250 cows. With composting bedding, H5 poles, and NZ-made LVL rafters, it’s designed to support calving and feeding flow while also coming in at 15% less than comparable designs.
Understand the cost of building a composting barn, what drives the price, and how to keep your project efficient, compliant, and future-ready. This guide covers typical pricing ranges, the impact of barn size and materials, site-specific considerations, and smart ways to reduce cost without compromising performance. This costs breakdown will help you make informed decisions from design to delivery.
Willesden’s composting barn is almost done. 550-cow capacity, 740m of feedface, and built up to 20% cheaper than standard options. Built for efficiency the scale of this barn means Willesden Farms can winter more cows on-farm, reduce pasture damage, improve cow comfort, and simplify feed management while keeping long-term costs down.
Recognizing the need for change and the impact of weather on their farming practices, Michelle and Rogan Borrie decided to undertake an ambitious project – the construction of a new feed pad on their 500-cow dairy farm. NumatAGRI Construction was there to help design and build it.

Download the Latest Edition of 'Off-Paddock Insights'

“Off Paddock Insights” is the only publication solely dedicated to issues surrounding Off Pasture Facilities and their adoption in New Zealand.  

Simply fill out the form to get your copy! 

In this edition we explore:

  • Composting Barns: Will They Really Transform NZ Dairy Farming?
  • Solar-Powered Cow Barns: Self-Sufficient Energy Solutions
  • Exclusive Interview: Greg from Entegra on Ridgeback Barn Designs
  • Case Study: New Feed Pad Surface with flood wash for Jersey Girls Farm
  • Case Study: Borries’ Feed Pad in Waitaki

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